Simulation
“Seeing the Future Is Important When Making Decisions”
This is one of the critical stages in which the manufacturability of the product is analyzed before beginning die design, and the time and labor required for die design and manufacturing activities are optimized. During this process, advanced engineering software is used to conduct simulations in a virtual environment, guiding the production of accurate, cost-effective, and rapid die manufacturing. All work performed is compiled into detailed analysis reports and presented to our customers.
Following the simulation studies, springback compensation surfaces are created as needed to ensure that the desired quality and precision are achieved right from the very first part.
The Added Value of Our Simulation Studies
- Early Defect Detection & Zero Risk: Before proceeding to physical die manufacturing, risks such as tearing, wrinkling, excessive thinning, and stress in the sheet metal are detected and prevented in a virtual environment.
- Springback & Die Compensation Design: The amount of springback occurring in the part after forming is calculated with precision. Die compensation surfaces are scanned and incorporated into the design to ensure the part is ejected from the die with minimal tolerance deviation.
- Cost and Time Optimization: Thanks to processes validated in a virtual environment, mold break-in (MAP), trial runs, and trial-and-error labor costs are minimized.
- Advanced Technology and Software Infrastructure: Highly predictive results are achieved using world-class forming simulation software such as ESI PAM-STAMP, AutoForm, and BM-Stamp.
TKare Engineering; provides high-precision sheet metal die design, simulation, and engineering solutions for the automotive, aerospace, defense, and home appliance industries.